التصنيع باستخدام الحاسب الآلي لوحة الانحناء آلة ، مع جودة عالية ، وسرعة عالية ، وكفاءة عالية الانحناء وظيفة ، عموما ينطبق على مربع نوع الصفائح المعدنية الانحناء التلقائي . التصنيع باستخدام الحاسب الآلي لوحة الانحناء آلة تعتمد أجهزة التحكم للطي فارغة حامل الجهاز ، والانحناء قوة 400kn ، فارغة حامل / العقص قوة 1000kn . . . . . . . بنية مفتوحة ، وسهلة لتفريغ الجانب .
1)positive bending 2)negative bending 3)hemming 4)large arc.
محرك سيرفو الانحناء الجهاز ، ثلاثة محاور الربط ، ويمكن تحقيق كفاءة عالية للطي مجموعة متنوعة من مسارات الحركة . يمكن للنظام تلقائيا أداء مختلف الثغرات والمسارات على مواد مختلفة وسمك . المعدات الموفرة للطاقة ، وحماية البيئة ، وانخفاض استهلاك الطاقة ، وانخفاض الضوضاء . اعتماد تكنولوجيا معالجة متقدمة ، وتحسين كفاءة الآلات ، وهيكل الميكانيكية مستقرة وموثوق بها . الضغط على الجهاز يعتمد على تقنية التحكم في اتجاهين أجهزة مضخة ، والتي لديها مزايا سرعة عالية ، وانخفاض استهلاك الطاقة . الحركة الرأسية ، وتجنب التأثير على الحد الأدنى من حجم الشغل . ولي آلية التعويض يعتمد هيكل براءات الاختراع الخاصة ، والتي لديها وظيفة التعويض الأفقي ولي تشوه يموت .
2. Bending specifications
Automatic die changing device
It has functions of folding and avoiding, automatic combination and so on. It is convenient to process all kinds of box parts. The die changing device consists of an intermediate avoidance die, a standard segment die, a clutch moving device and a rotating insert die device.
1)segment die driver 2)segment die 3)insert die 4)mediate avoid device 5)insert adjusting device
During bending box, the side edge of the first fold makes the pressing die unable to move up and down directly, so there must be avoidance action. The principle of process avoidance is that the middle avoidance die moves on both sides and the standard section die moves towards the middle so that the die passes over the folded two sides. It should be noted that due to the structural constraints, the corresponding width of the workpiece should be in line with the following table.
Bending workpiece parameters
3. Manipulator
1)positioning device 2)rotating device 3)clamping device 4)moving bracket 5)holder
Positioning pushing device will place the plate to be folded in the X and Y directions, which can realize the pre-positioning between the plate and the machine tool. There are two groups of positioning blocks, which can locate the corner and the edge respectively. The combination has nine positioning functions, and the Y direction of the left and right positioning seat can be adjusted (+50mm) to adapt to the positioning function of various sheets.
Compressing device realizes reliable compaction by servo-driven screw driving connecting rod, and can realize reliable clamping of plates of different materials and thickness.
Rotating device realizes the rotation of the rotating block by servo driving motor and reducer. The high precision encoder realizes closed-loop control, and the rotation accuracy is stable and reliable.
High strength frame
◆ The frame adopts an open "C" structure, which is good for opening. The frame is made of steel structural parts, and after welding, the internal stress is removed by tempering the large tempering furnace.
◆ By finite element analysis, the frame has high strength and low deformation
Mechanical servo bending system
◆ Using the link type flanging mechanism, high transmission rigidity and good precision can be achieved.
◆ Process adjustment is convenient. Under the control of numerical control system, various folding modes can be realized and have safety protection function.
◆ The stroke and speed of the servo folding beam can be adjusted according to the processing requirements, so that higher comprehensive folding efficiency and better folding quality can be achieved.
Standard worktable
◆ Composite steel ball, brush work table, reduce resistance and surface damage effectively.
◆ Tilting table is more convenient to maintain.
Automatic loading system
◆ Adopt new feeding system, adopt servo drive positioning, high efficiency and smooth operation.
◆ Compact layout, beautiful and simple, high reliability, saving space
◆ Standard panel thickness measuring device can effectively solve plate adhesion.
Unloading system
◆ Under the shear part, there is a special steel belt output channel for the residual waste, which can avoid the failure of the feeding belt of the slender waste card.
◆ There are 2 outlet channels for workpiece: lateral tilting transportation, which is convenient for manual material collection; Roller conveyor forward transmission, left plate follow-up processing interface.(additional optional equipment can be used to add robot blanking and stacking, welding system, etc.)
6. Main parts list
الانحناء الحركة الرئيسية يمكن تقسيمها إلى ثلاثة أعمدة ، على التوالي ، الضغط على رمح ، رمح يتأرجح صعودا وهبوطا ، الأمامي والخلفي تتحرك رمح . تحت سيطرة نظام التحكم العددي ، مختلف مسارات الحركة يمكن أن تكون جنبا إلى جنب بشكل تعسفي ، وبالتالي تشكيل مختلف الانحناء عملية الجمع .
الانحناء آلة تعتمد على هذا القالب لتحقيق الإيجابية والسلبية الانحناء ، قوس دائري كبير ، هدب الانحناء ، الانحناء عالية الكفاءة المعقدة عبر الباب قطعة العمل . يموت مصنوعة من الصلب يموت ، وذلك باستخدام تكنولوجيا معالجة عالية الدقة ، وضمان دقة وموثوقية الانحناء ، عملية التصنيع الخاصة لضمان ارتداء الصغيرة يموت .
1)positive bending 2)negative bending 3)hemming 4)large arc.
محرك سيرفو الانحناء الجهاز ، ثلاثة محاور الربط ، ويمكن تحقيق كفاءة عالية للطي مجموعة متنوعة من مسارات الحركة . يمكن للنظام تلقائيا أداء مختلف الثغرات والمسارات على مواد مختلفة وسمك . المعدات الموفرة للطاقة ، وحماية البيئة ، وانخفاض استهلاك الطاقة ، وانخفاض الضوضاء . اعتماد تكنولوجيا معالجة متقدمة ، وتحسين كفاءة الآلات ، وهيكل الميكانيكية مستقرة وموثوق بها . الضغط على الجهاز يعتمد على تقنية التحكم في اتجاهين أجهزة مضخة ، والتي لديها مزايا سرعة عالية ، وانخفاض استهلاك الطاقة . الحركة الرأسية ، وتجنب التأثير على الحد الأدنى من حجم الشغل . ولي آلية التعويض يعتمد هيكل براءات الاختراع الخاصة ، والتي لديها وظيفة التعويض الأفقي ولي تشوه يموت .
1. Technical specifications
- Max. sheet metal size:2500*1250mm
- Min. sheet metal size:400*145mm
- Max. bending height:200mm
- Max. bending length:2500mm
- Max. diagonal dimentions:2800mm
- Max. processing thickness:3.2mm(Q235A),2.5mm(SS),4mm(AL)
- Min. processing thickness:0.5mm
- Max. weight of platform:2000Kg
- Max. height of platform:200mm(include wooden pallet)
- Typical workpiece beat:about 25s(2000mm*750mm*t1.5mm 4 bending each side)
2. Bending specifications
Items | Unit | Specification | Remark | |
Max. bending length | mm | 2500 | ||
Max. bending thickness | MS δb=410MPa SS δb=660MPa AL δb=265MPa |
mm | 3.2 2.5 4 |
|
Min. bending thickness | mm | 0.5 | ||
Bending height | mm | 200 | ||
Bending straightness | mm/m | ±0.1 | ||
Thickness of curved arc | - | 0.8-1.2 | ||
Positioning precision | mm | ±0.1 | ||
Single step bending speed | s | 2.4 | t=1.5mm, 90° |
Automatic die changing device
It has functions of folding and avoiding, automatic combination and so on. It is convenient to process all kinds of box parts. The die changing device consists of an intermediate avoidance die, a standard segment die, a clutch moving device and a rotating insert die device.
1)segment die driver 2)segment die 3)insert die 4)mediate avoid device 5)insert adjusting device
During bending box, the side edge of the first fold makes the pressing die unable to move up and down directly, so there must be avoidance action. The principle of process avoidance is that the middle avoidance die moves on both sides and the standard section die moves towards the middle so that the die passes over the folded two sides. It should be noted that due to the structural constraints, the corresponding width of the workpiece should be in line with the following table.
Bending workpiece parameters
Items | Unit | Value | Sketch |
X min | mm | 400+4t | |
Z min | mm | 145+a+b+4t | |
H max | mm | 165 | |
a,b(max) | 45 | ||
c,d(max) | 30 |
3. Manipulator
- The functions of changing sides, rotating and moving are realized in the horizontal plane
- C-type structure, more flexible and freer space
- Servo driver, linear guide, high precision
1)positioning device 2)rotating device 3)clamping device 4)moving bracket 5)holder
Positioning pushing device will place the plate to be folded in the X and Y directions, which can realize the pre-positioning between the plate and the machine tool. There are two groups of positioning blocks, which can locate the corner and the edge respectively. The combination has nine positioning functions, and the Y direction of the left and right positioning seat can be adjusted (+50mm) to adapt to the positioning function of various sheets.
Compressing device realizes reliable compaction by servo-driven screw driving connecting rod, and can realize reliable clamping of plates of different materials and thickness.
Rotating device realizes the rotation of the rotating block by servo driving motor and reducer. The high precision encoder realizes closed-loop control, and the rotation accuracy is stable and reliable.
4. Main technical specifications
Items | Name | Specification | Unit | ||
1 | Maximum bending length | 2500 | mm | ||
2 | Maximum bending height | 200 | mm | ||
3 | Maximum diagonal dimension | 2800 | mm | ||
4 | Bending force | 400(40) | KN(T) | ||
5 | Compressing force | 1050(105) | KN(T) | ||
6 | Bending thickness | MS δb=410MPa | 3.2 | mm | |
SS δb=660MPa | 2.5 | mm | |||
AL δb=265MPa | 4.0 | mm | |||
7 | Minimum bending thickness | 0.5 | mm | ||
8 | Maximum sheet size | 2500 | mm | ||
9 | Range of bending angle | -130~130 | ° | ||
10 | Height of worktable | 1020 | mm | ||
11 | Max. feeding speed of manipulator | 800 | mm/s | ||
12 | Max. rotating speed of manipulator | 50 | rpm | ||
13 | Maximum speed of loading | 500 | mm/s | ||
14 | Range of side push dimensions | 500-1250 | mm | ||
15 | Side push speed | 500 | mm/s | ||
16 | Range of measurement device | 0.5~5 | mm | ||
17 | Sheet convey speed | 800 | mm/s | ||
18 | Maximum load of worktable | 2000 | Kg | ||
19 | Maximum stacking height of worktable | 200 | Kg | ||
20 | Hydraulic system force | 30 | MPa | ||
21 | Average consumption | 20 | Kw | ||
22 | Air pressure | 0.7 | Mpa | ||
23 | Air consumption | 1500 | NL/min | ||
24 | Dimensions | Length | 6000 | mm | |
Width | 4000 | mm | |||
Height | 2650 | mm | |||
25 | Weight of machine | 25500 | kg |
5. Main structure and feature
Company independently designs, imported key drive and control parts. The unit mainly consists of loading pallet, loading device, plate conveying device, flanging machine, feeding machine, discharging device and electrical control system.High strength frame
◆ The frame adopts an open "C" structure, which is good for opening. The frame is made of steel structural parts, and after welding, the internal stress is removed by tempering the large tempering furnace.
◆ By finite element analysis, the frame has high strength and low deformation
Mechanical servo bending system
◆ Using the link type flanging mechanism, high transmission rigidity and good precision can be achieved.
◆ Process adjustment is convenient. Under the control of numerical control system, various folding modes can be realized and have safety protection function.
◆ The stroke and speed of the servo folding beam can be adjusted according to the processing requirements, so that higher comprehensive folding efficiency and better folding quality can be achieved.
Standard worktable
◆ Composite steel ball, brush work table, reduce resistance and surface damage effectively.
◆ Tilting table is more convenient to maintain.
Automatic loading system
◆ Adopt new feeding system, adopt servo drive positioning, high efficiency and smooth operation.
◆ Compact layout, beautiful and simple, high reliability, saving space
◆ Standard panel thickness measuring device can effectively solve plate adhesion.
Unloading system
◆ Under the shear part, there is a special steel belt output channel for the residual waste, which can avoid the failure of the feeding belt of the slender waste card.
◆ There are 2 outlet channels for workpiece: lateral tilting transportation, which is convenient for manual material collection; Roller conveyor forward transmission, left plate follow-up processing interface.(additional optional equipment can be used to add robot blanking and stacking, welding system, etc.)
6. Main parts list
Items | Name | Brand |
1 | CNC system | GermanySiemens |
2 | Feeding servo motor and driver | Germany siemens |
Linear guide and ball screw | Taiwan PMI | |
4 | Air processing quad | Japanese SMC/Germany FESTO/AIRTAC |
5 | Two five-way solenoid valve, two three-way solenoid valve | SMC |
6 | Breaker, contactor | Germany SIEMENS |
7 | Button | France Schneider |
9 | Proximity switch | Germany BALLUF |